One of the weights that many products that are intended to be packaged in bags have is 25 kilograms, which has been used since ancient times for packaging products such as rice or legumes in 25-kilogram bags. However, nowadays, with the advent of advanced machinery, products are completely mechanized and packaged in 25-kilogram weights, and the use of machines has helped producers to package their products accurately and quickly without manual intervention.

At Alborz Machine Company in Karaj, we focus on producing 25-kilogram bag packaging machines with the best materials and highest precision, which are well optimized for packaging granular products. We have made every effort to help buyers package their products with high precision and weighing accuracy using various types of machines.

25-Kilogram Bag Packaging Machine

25-kilogram bag packaging machines are produced in two models of 2 weighing and 1 weighing at Alborz Machine Company in Karaj, which can weigh and package your products with high precision. It is worth mentioning that this machine also has the capability to package up to 50 kilograms, and if you want to package your product in higher or lower weights, you can use this machine.

The 25-kilogram bag packaging machine is designed with weighing systems that have sensitive sensors for weighing. In this machine, to ensure accurate weighing of the packages, 2 weighing sensors are used in each weighing section, which is called weighing to minimize errors.

Machine Features

The 25-kilogram bag packaging machines produced at Alborz Machine Company in Karaj have been well optimized for packaging products in the food industry. Stainless steel has been used in all parts related to your product, allowing you to easily clean all these parts and remove any contamination from them.

These machines also have intelligent HMI and PLC systems that provide you with a fully intelligent and user-friendly interface through a color display screen. You can easily adjust the weight of the bags from 25 kilograms and package your products in any weight.

Machine Operation

Before introducing the machines, it should be noted that these machines perform semi-automatic packaging operations. An operator is needed to place the bag and issue the command to transfer the product into the bags. The operation of this machine is as follows: first, your product is directed into the machine's storage tank by a lifter, which can vary depending on the type of product. Z lifters are usually used for these machines.

You can connect this lifter to the intelligent system of the machine using sensors so that whenever the machine needs to transfer the product, it turns on, and whenever the product is at the appropriate level in the storage tank, it turns off. After transferring the product, the machine directs your product to the weighing section using 4 vibrating trays, with 2 vibrating trays placed on top of each weighing tank.

Packaging Process

The vibrating trays can be adjusted based on the initial and final weight. Initially, the product is directed into the storage tank by both trays at high speed. Once the product's weight approaches 25 kilograms, one tray stops, and the other tray transfers the product at a lower speed to prevent excessive transfer. After each cap weighs the product, the machine sends a message to the operator that it is ready to transfer the product.

Upon receiving the alarm, the operator places the bag under the machine's nozzle and, by pressing the pedal, the machine holds the bag securely under the nozzle with bag grippers. Then the product is carefully discharged into it, and the bag is placed on a conveyor belt. If the bags are made of cellophane, they are heat-sealed by the heat-sealing system, and if they are made of fabric or gunny, they are sewn by the sewing system.

Affordable 25-Kilogram Bag Packaging Machine

If you also want to pack your products in bags on a limited scale and need a machine for packaging your products, you can use the single weighing bag filling machine. This machine is much smaller in size compared to the 25-kilogram bag packaging machines with dual weighing and can be very suitable for those with limited production or those who have recently started an activity.

This machine is entirely similar to the 25-kilogram bag packaging machines with dual weighing in terms of the weighing system, with the only difference being that it has only one unit for measuring the product's weight. This results in a lower operating speed compared to the dual weighing machines because the machine stops after preparing the product for transfer to the bag and notifies the operator to place the bag and perform the discharge operation. The operator must wait until the next bag is weighed.

However, in dual weighing machines, the machine prepares 2 bags simultaneously, and the operator does not need to wait for a long time after unloading one weighing. As one weighing is discharged, the next weighing is ready, and the next bag can be quickly placed, and the discharge command issued. However, due to its smaller size and lower cost, this machine is a suitable option for small producers.

Machine Features

We have used stainless steel in all parts related to your product at Alborz Machine Company in Karaj. This feature allows easy cleaning of these parts and prevents any contamination from entering your products. Additionally, this machine has intelligent HMI and PLC systems that allow you to easily change the weight of the bags and package your products up to 50 kilograms. However, it should be noted that the heavier the bag weight, the longer the machine needs for weighing.

Why Use a Bag Filling Machine?

Many may wonder why they should use a bag filling machine. These machines automatically measure the weight of the bags and, due to their smooth and accurate operation, can weigh the bags with minimal errors. This feature is very important for those who have expensive products because any error in weighing can lead to financial losses and increased product waste in the long run.

Using these machines ensures that your products are weighed with minimal errors and helps prevent significant product waste. These machines can also increase your production volume and make the packaging process easier.

Final Words

In this article, we introduced you to various types of 25-kilogram bag packaging machines at Alborz Machine Company in Karaj. You can purchase any of these machines based on your needs and the volume of your product. These machines are designed and manufactured from scratch to finish at Alborz Machine Company in Karaj, and they are available for purchase based on your requirements.

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